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Tailoring Corrosion Resistance and Wettability of AZ31 Mg Alloy via Laser, Hot Water, and Silicone Oil Heat Treatments

Research Abstract

Magnesium alloys are considered promising candidates for industrial applications due to their mechanical properties and surface tailoring capability. However, magnesium alloys need wettability control because of their low surface energy and rapid oxide layer formation. Additionally, they exhibit poor corrosion resistance and corrode rapidly in chloride environments, causing pitting and structural degradation. Laser surface texturing is one of the unique processes to modify the surface morphology and surface modification of AZ31 Mg alloy. However, the precise control of laser texturing along with chemical surface treatment parameters to tailor the wettability and corrosion behavior of Mg alloys is still a challenge. This study aims to explore the post-treatment strategies for surface modification and the impact of each treatment on surface chemistry, surface morphology, and electrochemical behavior of AZ31 Mg alloy and wettability and corrosion behavior, simultaneously. This multi-step laser/hot water/silicone oil heat treatment surface engineering strategy enabled the surface tunability from hydrophilic (contact angle ≈ 88°) to superhydrophobic (≈ 178°) and significantly reduced the corrosion current density by up to 120 times lower as compared to flat Mg surface while increasing the charge transfer resistance by 30 folds. This facile surface engineering approach can open new pathways for targeted corrosion applications in industrial as well as healthcare applications.

Research Authors
Muhammad Sheheryar, Doo-Man Chun , A.G. Abd-Elrahim
Research Date
Research Department
Research Journal
Journal of Materials Research and Technology
Research Pages
2182-2193
Research Publisher
Elsevier
Research Rank
International Journal
Research Vol
40
Research Website
https://doi.org/10.1016/j.jmrt.2025.12.248
Research Year
2025

Synthesis, characterization and catalytic activity of a novel zirconium molybdate nanocatalyst for methanol dehydrogenation at comparative low temperature

Research Abstract

Formaldehyde serves as a key intermediate in numerous industrial processes, leading to a steadily increasing global demand. Consequently, efficient methods for producing both clean hydrogen and water-free formaldehyde are of growing importance. However, a significant hurdle in catalysis remains the selection of materials that can enhance both stability and catalytic performance. So, in this article, we reported zirconium molybdate material (Z1U5 catalyst) as an active, stable, and selective catalyst for the conversion of methanol to formaldehyde. The catalysts were fabricated by hydrothermal method using various ratios of urea. Using TGA, DSC, XRD, FT-IR, SEM, HR-TEM, XPS, N2 sorption analysis, and pyridine-TPD, the produced catalysts' structural, morphological, textural, and acidic properties have been analyzed. The catalyst with the highest performance was developed by optimizing several synthesis parameters, including the molar ratio of zirconium to urea, hydrothermal treatment temperature and duration, as well as the annealing temperature. Under the ideal conditions, the catalyst with a Zr:urea ratio of 1:5 (referred to as Z1U5) demonstrated the best activity, achieving a 98 % methanol conversion and 95 % selectivity toward formaldehyde at 300 °C. This outstanding catalytic behavior is ascribed to the presence of Brønsted acid sites of both weak and moderate strength on the catalyst surface. Moreover, the Z1U5 catalyst exhibited excellent long-term durability, maintaining consistent conversion and selectivity over a continuous 160 h operation.

Research Authors
Mohamed Nady Goda, Aya Farouk Farghal, Mohamed M.M. Abd El-Wahab, Abd El-Aziz Ahmed Said
Research Date
Research Department
Research Journal
Journal of Molecular Structure
Research Pages
143213
Research Publisher
Elsiver
Research Rank
Q2
Research Vol
Volume 1346
Research Website
https://www.sciencedirect.com/science/article/pii/S0022286025018836
Research Year
2025

Promotional effect of CeO2 and Fe2O3 species on mesoporous silica as efficient catalysts for the vapor-phase dehydration of iso-butyl alcohol to isobutylene

Research Abstract

CeO₂–Fe₂O₃ binary oxides were effectively incorporated into mesoporous spherical silica (MCM-41) via a sol–gel technique. The resultant CFO/MCM-41 nanocomposites, with metal loadings ranging from 3 to 30 wt%, were subsequently calcined at 550 °C and assessed as catalysts for the gas-phase dehydration of isobutyl alcohol. Structural and surface analyses using XRD, TG-DTA, ATR-FTIR, BET, TEM, EDX, XPS, and pyridine-adsorbed FTIR confirmed the formation of thermally stable, well-dispersed active phases, as well as the presence of both Lewis and Brønsted acid sites. The differences in catalytic activity among these nanocomposites were closely linked to variations in their acidity. Among all the catalysts, the 10 wt% CeFeO₃/MCM-41 sample demonstrated the best performance at 350 °C, achieving approximately 92 % isobutanol conversion, 100 % selectivity toward isobutylene, and a butene production rate of 45.10 mmol g⁻¹ h⁻¹ . The catalyst also showed excellent stability across five reuse cycles. The outstanding catalytic performance and stability were directly correlated with the material's enhanced structural integrity and optimized textural properties. Furthermore, XPS analysis revealed that the Ce3 +/Ce4+ and Fe2+/Fe3+ redox states, modulated by Ce–Fe interactions, played a crucial role in tuning the catalyst’s acidity and catalytic performance.

Research Authors
Walaa A. Elhamdy, Abd El-Aziz A. Said, Mohamed N. Goda , Kamal M.S. Khalil
Research Date
Research Department
Research Pages
120352
Research Publisher
Elsiver
Research Rank
Q1
Research Vol
702
Research Website
https://www.sciencedirect.com/science/article/pii/S0926860X25002534
Research Year
2025

Ozone bleaching and nano‐filler loading for enhanced reed fiber papermaking

Research Abstract

It is aimed in this work to explore the possibility of using the reed stalks for the production of pulp suitable for papermaking. To attain this goal, chemical kraft pulping followed by a number of bleaching sequences was implemented. We bleached a reed kraft pulp using H1H2, D0EOD1 and ZEOD sequences (where H, D, EO and Z represent hypochlorite, chlorine-dioxide, alkaline extraction, and ozone respectively) to attain considerably good quality pulp that boosts the brightness and brings high mechanical strength. The elementary chlorine-free (ECF) light bleaching sequences (ZEOD) include an ozone stage which results in imparting a pulp quality to be better than the conventional ECF procedure (D0EOD1) and (H1H2). Furthermore, to determine the optical, physical, and mechanical properties of reed pulp and paper, the impact of filler retention regarding the properties of paper that incorporates fibers from nano-filler (CaCO3) loading was investigated and compared with the conventional filler loading. The same amount of nano calcium carbonate additive helps impart optical and mechanical properties compared against the paper manufactured by conventional calcium carbonate.

Research Authors
Abd El-Aziz Ahmed Said, Aref A. M. Aly, Atef H. Mustafa, Hazem S. Ahmed, Mohamed N. Goda
Research Date
Research Publisher
Springer
Research Website
https://aiche.onlinelibrary.wiley.com/doi/abs/10.1002/ep.70088
Research Year
2025

Combustion Synthesis of Ag Nanoparticles and Their Performance During NaBH4 Hydrolysis

Research Authors
Bahaa M. Abu‑Zied, Tarek T. Ali, Lamia Adly
Research Date
Research Department
Research Pages
3964–3975
Research Publisher
Springer Nature
Research Rank
Q3
Research Vol
154
Research Website
https://doi.org/10.1007/s10562-024-04595-0
Research Year
2024

NaBH4 Hydrolysis over Silver Nanoparticles Synthesized via Combustion Route

Research Authors
Bahaa M. Abu‑Zied, Tarek T. Ali, Lamia Adly
Research Date
Research Department
Research Pages
806-814
Research Publisher
Springer Nature
Research Rank
Q4
Research Vol
65
Research Website
https://doi.org/10.1134/S0023158424601517
Research Year
2024

Evaluation of immobilized magnesium oxide nanoparticles as potent nano‑photocatalysts for aqueous congo red solutions and textile effluents

Research Abstract

The congo red dye, present in textile effluents, is extremely stable towards light, heat, microorganisms and poses serious toxicity issues due to presence of carcinogenic aromatic amines. Magnesium oxide nanoparticles (MgO-NPs) are effective in degrading azo dyes, due to their distinctive physicochemical and catalytic properties, antibacterial effects, and relatively low toxicity. In this study, production of MgO-NPs via a native bacterial isolate Shigella sp. SNT22, their entrapment into Ca-alginate beads, and the determination of their photocatalysis potential for congo red degradation and treating textile wastewater is documented. The UV–VIS spectroscopy confirmed the MgO-NPs by a signature peak at 270 nm. As revealed by FTIR analysis, different functional groups stabilized the MgO-NPs, and the average calculated size of MgO-NPs was 46.89–55.08 nm. The X-ray diffraction pattern revealed the synthesis of pure and crystalline MgO-NPs. The MgO-NPs showed minimal cytotoxic effects to retinal pigment epithelial cell line, maintaining over 90% cell survival even at high concentrations (up to 100 ppm). In an immobilized form with Ca-alginate, the MgO-NPs were able to remove 89.33% CR from aqueous dye solution at 2 mg/mL concentration of nanoparticles after 5h of solar exposure. Moreover, textile effluents treated with MgO-NPs beads reduced pH (24%), electrical conductivity (EC) 38%, total dissolved solids (TDS) 64%, and chemical oxygen demand (COD) 72% in effluents. Overall, the study revealed an ecofriendly and scalable approach of applying MgO-NPs in entrapped form for wastewater treatment to avoid NPs direct environmental release.

Research Authors
U. Khan, S. Hussain F. Mahmood, M. B. K. Niazi, M. Tahir, H. Arshad, Z. U. Din, T. A. Y. Asseri, M. Hashem, M. Shahid
Research Date
Research Journal
International Journal of Environmental Science and Technology
Research Pages
1-14
Research Rank
Q2
Research Vol
23
Research Website
https://link.springer.com/article/10.1007/s13762-025-06891-7
Research Year
2025

Effect of co-applied plant-mediated zinc oxide nanoparticles and nickel-resistant PGPR on morphological, physiological, and biochemical attributes of chickpea (Cicer arietinum L.) under nickel stress

Research Abstract

Pulses are essential crops but face challenges from abiotic and biotic stress, especially heavy metal stress, which significantly affects chickpea growth. The focus of the current research was to evaluate the effect of co-applied ZnO-NPs and Ni-resistant plant growth-promoting rhizobacteria (PGPR) for growth and development of chickpea while minimizing nickel stress. A pot experiment was conducted to check the phytotoxicity threshold of ZnO-NPs, with foliar application of ZnO-NPs at concentrations of 0, 25, 50, 75, and 100 mgL−1, along with PGPR strains (Shewanella sp. and Bacillus flexus). The individual and combined effect of ZnO-NPs (100 mgL−1) and PGPR (Shewanella sp.) was also checked against Ni stress in chickpea and an average reduction in Ni toxicity of up to 48.6% was detected, where antioxidants, photosynthetic, and growth parameters were increased in co-application of both the bio stimulants, while oxidants decreased significantly. The significant improvement was noticed by photosynthetic parameters such as chlorophyll a and b upto 35.8% and 38.09%. Root and shoot length were enhanced by 28.7% and 34.9% in the combined application in comparison to the control, respectively. It is concluded that biosynthesized ZnO-NPs and Shewanella sp. PGPR together could be optimal to treat Ni stress and to improve chickpea yield.

Research Authors
Sadia Mustafa, Rameen Khalid, Sabir Hussain, Tanvir Shahzad, Muhammad Shahid, Aneeza Ishfaq, Faizah Amer Altihani, Mohamed Hashem, and Faisal Mahmood
Research Date
Research Journal
International Journal of Phytoremediation
Research Pages
1-18
Research Rank
Q2
Research Website
https://www.tandfonline.com/doi/abs/10.1080/15226514.2025.2583424
Research Year
2025
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