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Computational modelling progress of residual stress and distortion prediction in powder bed fusion: State-of-the-art review

Research Abstract

Powder Bed Fusion (PBF) is a growing and expanding technology for Additive Manufacturing (AM) of metallic materials. PBF has numerous advantages, including near-net-shaped parts, low tooling costs, and the ability to tailor microstructures, which make it an ideal candidate for manufacturing extremely complex designs that can be used in a variety of high-tech industries. Despite these enormous benefits, residual stress, and distortion, arising from a substantial cooling rate, temperature gradient in the melt pool and the layer-by-layer nature of the process, represent a challenge for the implementation of PBF technology in metal AM more broadly. Residual stress has a significant impact on the dimensional accuracy of printed parts and leads to severe defects such as cracks, delamination, and distortion. Conducting trial-and-error real AM build iterations to predict the developed residual stress and finding a strategy to mitigate its adverse effect is a time consuming, costly, and challenging process. Computational-based models offer an effective means to accurately predict residual stress, while reducing costs and saving time. This article discusses the fundamental principles underlying the numerical models used to predict residual stress. It investigates and presents their principles in a systematic manner, facilitating an in-depth understanding of these various numerical models. This deep investigation not only establishes a solid foundation for the improvement of existing models but also highlights the potential for the development of novel, more efficient numerical models for predicting residual stress in PBF. The review examines the experimental techniques used to validate these numerical approaches and clarifies how they can be used to validate residual stress prediction models. Furthermore, the potential application and integration of machine learning in conjunction with numerical models to predict residual stress and suggest effective mitigation strategies are also discussed. The review demonstrates how simulation can be used as an effective tool to efficiently identify suitable residual stress mitigation strategies in the PBF AM process.

Research Authors
Mohamed Abdelmoula, William Musinski
Research Date
Research Journal
The International Journal of Advanced Manufacturing Technology
Research Pages
1-41
Research Publisher
Springer London
Research Rank
International
Research Year
2026

Investigation of SiC decomposition in laser powder bed fusion: impact of scanning strategies

Research Abstract

SiC is susceptible to decomposition into Silicon and Carbon during. D-LPBF when exposed to temperatures above its decomposition threshold. This study investigates the impact of various laser scanning strategies; linear, concentric in-out, zigzag, and hexagonal patterns. The temperature history effects of these scanning strategies were investigated to observe the SiC degradation and its impact on the phase composition. A thermal simulation model was developed to analyse temperature evolution under each scanning pattern. Results showed that concentric in-out, zigzag, and hexagonal strategies involving frequent changes in laser direction generated localised high-temperature peaks. These peaks enhanced layer bonding but also triggered partial decomposition of SiC. However, the linear strategy lacked sufficient thermal peaks, resulting in poor interlayer adhesion and overlapping defects. Quantitative phase …

Research Authors
Mohamed Abdelmoula, Alejandro Montón Zarazaga, Gökhan Küçüktürk, Francis Maury, David Grossin, Marc Ferrato, Duran Kaya
Research Date
Research Journal
The International Journal of Advanced Manufacturing Technology
Research Year
2026

Mutual information–based line criticality analysis in public transport networks

Research Abstract

Evaluating line criticality in public transport networks is computationally challenging due to overlapping routes, frequency-based operations, and the combinatorial growth of multi-line disruption scenarios. Traditional approaches, whether topology-based or reliant on repeated equilibrium assignments, do not scale to realistic networks, where full-scan or multi-failure enumeration can require thousands of computationally intensive assignments. This study presents an innovative, computationally efficient framework that integrates a section-based transit assignment model with Mutual Information–based Global Sensitivity Analysis (MISA) to rank individual line criticality without simulating any failure scenarios. Stochastic O–D demand samples are generated using Monte Carlo methods, and equilibrium flows are computed once per scenario using a variational inequality formulation on an augmented network representation. The resulting dataset is analyzed using information-theoretic sensitivity indices, capturing nonlinear and interaction effects while reducing the computational burden by several orders of magnitude compared to brute-force multi-line failure analysis. Application to a benchmark network demonstrates that the proposed method reliably identifies lines whose operational roles and network embeddings make them most influential for system-wide performance. The framework offers a practical, scalable solution for infrastructure planners seeking data-driven tools for resilient public transport design and prioritization under uncertainty.

Research Authors
Esraa Farghly, Ahmed A. El-Sonbaty, Youssef Ali Abbas & Mahmoud Owais
Research Date
Research Department
Research Journal
Innovative Infrastructure Solutions
Research Pages
1-22
Research Publisher
Springer
Research Rank
Q2
Research Vol
11
Research Website
https://doi.org/10.1007/s41062-026-02573-6
Research Year
2026

From Perception to Prediction: Modeling Pedestrian Satisfaction Using Multilevel Statistical and Sensitivity Methods

Research Abstract

This study presents an integrated modeling approach to evaluate pedestrian satisfaction in new urban cities characterized by rapid growth and limited multimodal connectivity. A structured questionnaire, distributed to stratified participants across residential, administrative, and service zones, captured user perceptions of 13 key urban design features, including safety, accessibility, visual coherence, and economic vibrancy. Descriptive statistics and visual analytics revealed that accessibility, protection from crime and traffic, and urban aesthetics were strong correlates of satisfaction. To model these relationships quantitatively,the study employed both ordinal and multinomial logistic regression, with the latter achieving 92.45% classification accuracy. K-means clustering and principal component analysis further uncovered latent user typologies, highlighting the heterogeneity of pedestrian priorities. Local and global sensitivity analyses, including mutual information metrics, identified easy access, protection from traffic, and crime prevention as the most influential features. Response surface modeling illustrated nonlinear interactions among key variables, emphasizing the multidimensional and synergistic nature of satisfaction outcomes. The findings showed that pedestrian experience is shaped not by isolated design features, but by their interactive effects across spatial, psychological, and infrastructural domains. The study offers actionable insights for human-centered urban design, while the presented analytical framework is scalable and supports evidence-based interventions in emerging urban contexts.

Research Authors
Mahmoud Owais, Ahmed Salah
Research Date
Research Department
Research Journal
Transportation Research Record
Research Member
Research Pages
1-28
Research Publisher
Sage Journals
Research Rank
Q2
Research Website
https://journals.sagepub.com/doi/10.1177/03611981261429469
Research Year
2026

Environmental Risk Factors Influencing Cost of Land Surveying Projects

Research Abstract

Land surveying is considered one of the main activities in executing construction projects. Therefore, it is exposed to various risks, while the most important of which are environmental risks. For that, this study addresses and identifies the expected environmental risk factors associated with Land Surveying Execution (LSE) in construction projects. Twenty three environmental risk factors influencing LSE are identified under three main categories including atmospheric and climatic conditions category, topographical features and physical site barriers category, and logistical, operational, regulatory, and data integrity category. Identification and qualification analyses are conducted to define the priorities of risk factors affecting the cost of LSE which represents the main objective of such projects. Further, the risk breakdown structure is developed. Data concerning the characteristics of the identified risks and the probability of occurrence and impact of risk factors on LSE cost is collected and analyzed. The results showed that a risk factor related to “High traffic or dense urban areas causing operational delays” is the most likely to be occurred in these projects. Further, a risk factor which is related to “Marker movement due to ground subsidence or landslide risk”, is the most factor with impact on LSE cost. The combined effect of the probability and impact is calculated in the form of severity for all risk factors, and the highest severity value is for “High traffic or dense urban areas causing operational delays”. The third category is found to be the riskiest one because it has the largest number of crucial risk factors and has the uppermost cumulative and average cost severity values.

Research Authors
IM Salama, Ahmed Gamal AbdelHaffez, Usama Hamed Issa
Research Date
Research Department
Research Journal
International Journal of Scientific Research in Science, Engineering and Technology
Research Pages
13-21
Research Vol
13
Research Website
https://doi.org/10.32628/IJSRSET2513908
Research Year
2026

Identification and Assessment of Risk Factors in Green Building Projects: A Multi-Dimensional Approach for Sustainable Infrastructure

Research Abstract
This study establishes a structured framework to identify and evaluate risk factors that may hinder the achievement of sustainable development goals in green buildings and sustainable infrastructure projects. Fifty-six risk factors are identified and categorized into four risk groups, including stakeholder and management, financial and economic, technological and resource, and process and regulatory risks. The risk factors are evaluated across four risk indices related to probability of occurrence, manageability, impact on building performance, and project cost. Further, the severity of risks based on combining the four indices’ effects is quantified using a new Green Risk Index (GRI), while the relationships among all risk indices are determined. The strongest positive correlation is observed between the probability and the impact on cost, whereas a negative relationship is found between the probability and manageability. The analysis demonstrates that a risk factor related to the lack of knowledge about energy-saving procedures and environmental concerns during the design phase is the most critical, as it has the highest severity based on the GRI. “Non-compliance with environmental standards in project design” is also identified as a critical risk factor due to its high effect on building performance. Additionally, the risk factor associated with unstable funds from investors shows the highest effect on manageability. Process and regulatory is identified as the most critical risk group, encompassing the maximum number of key risk factors, and has the highest average weight related to the GRI. These findings reveal crucial vulnerabilities and underline the importance of targeted strategies to strengthen the use of nature-based solution frameworks for mitigating the risk effects in green buildings and sustainable infrastructures.
Research Authors
Ahmed Gamal AbdelHaffez, Mosbeh R. Kaloop, Mohamed Eldessouki, and Usama Hamed Issa
Research Date
Research Department
Research Journal
Sustainability
Research Pages
26
Research Publisher
MDPI
Research Rank
Q1
Research Vol
17
Research Website
https://doi.org/10.3390/su172210178
Research Year
2025

Identifying Causes of Waste in Green Building Projects: A Middle East Case Study

Research Abstract

Green building (GB) projects in the Middle East encounter several causes of waste during design and construction phases, impacting their economic, environmental, and social goals. This study aims to identify these causes of waste and assess their impact on project objectives. Forty-five causes are identified and classified into five categories: G01) Green Materials, (G02) Green Building Design, (G03) Sustainable Site, (G04) Green Building Technologies, and (G05) Green Building Stakeholders. Field surveys, including semi-structured interviews, brainstorming sessions, and a questionnaire, are conducted to evaluate each cause's impact on GB goals. The findings reveal that the most significant cause of waste, with the highest influence on GB objectives, is “Poor assessment of site conditions before design, such as topography, hydrology, climate, vegetation, and soil.” Additionally, the cause of waste, which refers to the Lack of experience of green building designers, contractors, subcontractors, and suppliers in executing green buildings, is also a critical factor, as it highly affects the project objectives. This study helps project managers identify the key causes of waste in green building projects during the design and construction phases and develop strategies to minimize their effects. In addition, designers and decision-makers can use these insights to ensure they meet the requirements of various green building rating systems such as LEED (Leadership in Energy and Environmental Design).

Research Authors
Ahmed Gamal AbdelHaffez, Alaa Atif Abdel-Hafez, Kamal Abbas Assaf, and Usama Hamed Issa
Research Date
Research Department
Research Journal
4th International Conference on Civil Engineering: (Sustainable Construction and Environmental Challenges)
Research Publisher
Conference
Research Website
https://conferences.ekb.eg/article_2985.html
Research Year
2025

Nanobubble flotation strategy of fluorite integrating experimental and DFT analysis

Research Abstract
The conventional froth flotation of fluorite from quartz-rich ores is reagent-intensive and faces selectivity challenges, impacting its economic and environmental sustainability. This study presents a novel green intensification strategy through the synergistic integration of nanobubble (NB) technology with Density Functional Theory (DFT) simulations. Systematic optimization of sodium oleate (collector) and sodium silicate (depressant) dosages in conjunction with hydrodynamic parameters (air/wash water velocity, NB generation rate) was conducted in both mechanical and column flotation systems. The incorporation of nanobubbles yielded transformative improvements: in mechanical flotation, collector and depressant consumption were reduced by over 50% while maintaining a concentrate grade exceeding 90% CaF₂ at 80% recovery; in column flotation, nanobubbles enhanced fluorite recovery by an absolute 7.2% at an equivalent high grade. DFT simulations elucidated the fundamental mechanisms, revealing strong, bidentate chemisorption of oleate onto fluorite surfaces and effective hydrophilic passivation of quartz by silicate. Crucially, the simulations demonstrated that nanobubbles reduce interfacial energy barriers and enhance local electrostatic attraction, thereby facilitating particle-bubble adhesion and stabilizing aggregates. This work establishes a sustainable processing paradigm where nanobubble technology, guided by fundamental surface science, enables simultaneous drastic reagent reduction and significant recovery intensification, offering a viable pathway for more efficient and environmentally benign fluorite beneficiation.
Research Authors
Ahmed Sobhy, Hadeer El-Shamy, Nourhan Ahmed, Mohsen Farahat
Research Date
Research Journal
Advances in Colloid and Interface Science
Research Member
Research Publisher
Elsevier
Research Rank
Q1
Research Vol
352
Research Website
https://doi.org/10.1016/j.cis.2026.103833
Research Year
2026

Sensitivity analysis of hydraulic and geometric characteristics on seepage through zoned earth dams

Research Abstract

This study presents a comprehensive sensitivity analysis of key hydraulic and geometric parameters influencing seepage through zoned earth dams, which is crucial for safe and effective hydraulic structure design. Using the Seep/w numerical model, more than 50 zoned earth dam
models were developed representing various hydraulic and geometric parameters. The sensitivity index (SI) approach is used to assess the input variables effect on different seepage outputs. The results revealed that the core permeability coefficient is the most influential factor, with
reductions of up to 99% observed in both seepage discharge and flow velocity. The downstream transition zone also plays a significant role, particularly on the pressure head, which showed an increase of approximately 70% under varying transition zone properties. Among the geometric parameters, core thickness and side slope are critical in controlling seepage, with increases in core
thickness and side slope resulting in up to 66% and 85% reductions in seepage discharge, respectively. These findings highlight the necessity of jointly considering hydraulic and geometric parameters for accurate seepage prediction and effective design of zoned earth dams.

Research Authors
Mahmoud M. Mostafa, Shen Zhenzhong
Research Date
Research Department
Research Journal
Aswan University Journal of Sciences and Technology
Research Member
Research Pages
17-31
Research Publisher
Aswan University
Research Vol
6(1)
Research Website
https://doi.org/10.21608/AUJST.2026.488448
Research Year
2026

Effect of canal bed slope on the working efficiency of water energy dissipaters downstream control structures

Research Abstract

The design of open irrigation channels typically includes a bed slope to achieve the desired hydraulic performance, governing key parameters such as velocity, water depth, and discharge. Diversion head structures, often constructed across these channels, raise upstream water levels, generating potential energy that converts into high-velocity kinetic energy downstream Previous research has studied the type and configuration of water energy dissipaters, considering most hydraulic parameters affecting their performance, except for canal bed slope. The current work aims to explore the extent to which canal bed slope affects the performance efficiency of water energy dissipaters behind head structures, ensuring their safety. The experiments utilized a tilting flume under controlled conditions at six different bed slopes (0.05% to 0.30%) in addition to a zero bed slope, with five discharge values ranging from 9.76 to 17.14 L/s. Through 150 experimental runs, all hydraulic parameters affecting the performance efficiency of the water energy dissipater (relative energy loss, hydraulic jump, sequent depth ratio, and jump length) are measured and recorded. The results clearly show that increasing the canal bed slope to 0.20% enhances the water energy dissipater’s performance efficiency by 31.9%, reduces the jump length by 20% and lowers the sequent depth ratio (\frac{{y}_{2}}{{y}_{1}}) by 20%. The recommended relative dissipater location (\frac{{L}_{b}}{\text{b}}) of 5.83 is accurate for canals with slopes up to 0.20% but for steeper slopes, this ratio must be checked.

 


 

Research Authors
Mohamed A. Ashour, Tarek S. Abu-zaid, Mahmoud A. Sayed & Abdallah A. Abdou
Research Date
Research Department
Research Pages
https://doi.org/10.1007/s44444-025-00084-w
Research Publisher
Springer
Research Rank
Q1
Research Vol
38 (23)
Research Website
https://doi.org/10.1007/s44444-025-00084-w
Research Year
2026
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